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This is not an official Site.(1) Field of the Invention
The present invention relates to a method of forming a magnetic head slider by using a thermoplastic resin film such as an amorphous polyester resin film.
(2) Description of the Prior Art
One of the methods of producing magnetic head sliders is a method that comprises applying a coating of a magnetic alloy onto a ceramic substrate and then cutting the ceramic substrate into the individual sliders. In this method, a large amount of heat is generated at the time of cutting the substrate. The temperature of the substrate at the time of cutting the substrate will be described below. The ceramic substrate will be taken as an example.
As shown in FIG. 1, a ceramic substrate 51 such as a substrate of Al.sub.2 O.sub.3 -ZrO.sub.2 -SiO.sub.2-TiO.sub.2 system material as a material of sliders has a thickness of about 0.5-1.0 mm. For sliders of 1.mu.m in thickness, therefore, a total thickness of a substrate-magnetic alloy-film thickness is about 0.5-1.0 mm. When such a ceramic substrate is cut, the ceramic substrate is subjected to a cutting temperature of about 350.degree. C. or above. The ceramic substrate 51 is heated from the surface thereof by an external heating means such as a gas burner. In addition, at the time of cutting, a heat shock of a great magnitude such as about 2000-3000 K occurs at the sliders due to the substrate-magnetic alloy-film thickness mentioned above. As a result, Al of the ceramic substrate is sintered, and the Al.sub.2 O.sub.3 -ZrO.sub.2 -SiO.sub.2 -TiO.sub.2 system material of the ceramic substrate is pulverized, thereby damaging the ceramic substrate.
In order to prevent the substrate from being damaged at the time of cutting the substrate, it may be possible to limit the cutting temperature of the substrate to 150.degree. C. or below. In this case, however, the cutting of the substrate may be deteriorated.
As the method of
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